s we consider the
reprocessing of medical devices, most facilities are diligent in following
regulatory guidelines and manufacturer’s instructions for use for cleaning
and sterilization of reusable medical devices. While most of the
reprocessing in a facility takes place in a centralized department, there
are many ancillary areas that perform the same functions e.g., Endoscopy,
Respiratory, Anesthesia, Clinics, Outpatient Centers, etc. That being said,
if you were to poll your departments and ask about the steps of
reprocessing, would rinsing even be mentioned in the reprocessing cycle?
Industry standards
Most of us are familiar with ANSI/AAMI ST documents but how
many are familiar with AAMI TIR (Technical Information Report) documents, in
particular AAMI TIR34 2014 Water for the reprocessing of medical devices?
As you build the resource library for your facility, this document should be
included along with the ANSI/AAMI Guideline documents.
ANSI/AAMI TIR34:2014 states, "The objective of this TIR is
to provide guidelines to personnel involved in medical device reprocessing
on the quality of water that should be used in various stages of medical
device reprocessing. It is also intended to provide guidelines to water
service maintenance personnel on establishing and monitoring water treatment
systems."
Water quality
Let’s think about the process and how often water is a
component of everything we do: manual cleaning, automated cleaning, steam
sterilization; and while equipment does have specific water requirements
that should be followed, how many facilities focus on water quality for
rinsing of medical devices? Most of us perform the rinse phase with little
thought to rinsing being a critical phase in the reprocessing cycle. Let us
take a look at the rinse phase and its importance in the reprocessing of
medical devices.
In device reprocessing, water can impact patient outcomes and
the life of medical instrumentation. We no longer have to just be concerned
with improper cleaning causing adverse patient outcomes, but we also need to
understand the impact of how improper water quality affects rinsing.
Some examples of how rinsing can impact outcomes are:
instrument malfunctions during a patient procedure, due to water deposits
causing instrument damage, impacting the correct functioning of the
instrument; toxic effects and tissue irritation occurring from residuals
left on devices due to inadequate rinsing; and patient infections, occurring
from using contaminated devices, due to cross contamination from rinsing in
the decontamination sink and/or area.
There are two categories of water quality that are important
for medical device reprocessing and the level of water quality that may be
needed: 1.) utility water (tap water) which may require further treatment to
achieve recommended specification, utility water is mainly used for
flushing, washing and rinsing. 2.) Critical water (extensively treated
water) which could include a carbon bed, softening, deionized (DI), or
reverse osmosis (RO). While tap water can be used for rinsing to ensure a
large volume of water is used to remove loosened debris and detergents, the
final rinse should be performed with treated water that does not contribute
to staining or contamination of the instrument.
While utility water may be used for general reprocessing, it is
critical that device manufacturer’s instructions be followed for appropriate
rinse water recommendations. It is also critical to ensure you are following
manufacturer’s instructions for equipment water recommendations e.g., washer
decontaminators, automated endoscope reprocessors (AERs), etc., which may
require the use of critical water for appropriate cleaning and rinsing.
Importance of rinsing
While decontamination in the Central Sterile Processing
Department is considered the centralized area to perform cleaning and
rinsing functions, it is important to identify all areas in the facility,
including outpatient and clinic areas that perform these functions in your
facility, to ensure there is a standardized process and that the same
standards that are adhered to in the CSPD are adhered to in the outlying
areas.
While there may be awareness in the CSPD of the importance of
appropriate rinsing, we may need to provide education to other areas that
perform cleaning tasks. As a component of a facility Quality Management
System (QMS), a review of processes for standardization should include not
only appropriate cleaning per manufacturer’s written instructions, but also
appropriate rinsing.
At point of use the staff should be keeping devices free of
gross debris and flushing lumens to prevent the formation of biofilm by
allowing bioburden to dry on the devices. One of the challenges at the point
of use is the type of solution that is used, saline is often the only
solution opened onto the sterile field during a procedure. Staff need to be
educated that saline is corrosive to the instruments and that sterile water
should be the only solution used for point of use care and handling.
Decontamination of devices/instruments should be taking place
in a room separate from the clean processes, or have spatial separation.
Although decontamination is a dirty area, it is important to have a
designated flow from dirty to clean to prevent cross contamination. Rinsing
in the decontamination sink is a point of possible cross contamination;
frequent cleaning and disinfection between cleaning of devices should be a
routine process.
In the past it was common and probably still today to perform
high-level disinfection, either manual or automated in the decontamination
area. The challenge then becomes how do you remove and rinse the device
without recontamination? When removing a device from manual high-level
disinfection the device must be rinsed prior to patient-use and storage, if
the high-level disinfection takes place in the decontamination area where do
you rinse the device? If you rinse in the decontamination sink you have
recontaminated the device, if you use a separate soak basin in the
decontamination area, is the basin covered and the lid disinfected to
prevent cross contamination through aerosolization? While most automated
reprocessors have a rinse cycle, there is still a risk of recontamination if
removing the device in the decontamination area.
In mechanical washing the rinse phase is automated, and
typically there is a dual rinse with the last rinse being a thermal rinse to
achieve thermal disinfection. It is important to understand the washer
disinfector’s requirements for what type of water should be used to achieve
the best outcomes for the instruments. Water quality differs in all
locations. If you see staining, rusting etc. on your instruments as they
exit the washer check to ensure the water source meets the required quality,
that it is connected and turned on, and that tanks (if applicable) are not
empty. Any residual left on a device or instrument is potential for
irritation, inflammation, and/or infection when the device or instrument is
used in a procedure.
Device design and point of care
There may be some devices such as flexible endoscopes that
provide cleaning challenges due to the design of the device. Device design
not only plays a role in cleaning but also in rinsing. All devices must have
manufacturer’s written instructions for use available. Staff must be
inserviced and competency assessed for appropriate cleaning. The competency
should include appropriate rinsing. There are other instruments such as
ophthalmology instruments that require a rinse with sterile or distilled
water. If you do not have clear and concise manufacturer’s written
instructions for cleaning and rinsing the facility should contact the
manufacturer for clarification.
A review of the cleaning processes should be performed in all
areas of the facility that perform cleaning. That review should include
appropriate rinsing, especially for those specialty devices that require
special rinse water, or procedures. A simple auditing tool will assist in
verifying compliance. Some examples of inappropriate rinsing include: rinse
basins/tubs labeled "change water daily" when water should be changed after
every rinse; questioning staff on how many rinses the high-level
disinfectant requires and how many are actually performed; and staff stating
they change the rinse water when they change the high-level disinfectant
which can be from 14 days to 21 days.
Support of quality management systems
Staff does not always know what they don’t know. Are there
tools and resources available to assist in appropriate cleaning and rinsing
of devices? Having the manufacturer’s written instructions, ANSI/AAMI
Documents, facility work instructions, policy and procedures and
competencies are all key components of staff education, but if the tools are
locked in a manager’s office or outdated are they truly tools accessible to
the staff? Get creative. Assign staff a guideline of the month to research
and present, have staff review manufacturer’s instructions for use and
present key points during staff meeting. Education should be ongoing not
just a monthly in-service, staff should feel comfortable using the tools to
enhance their performance and provide a positive outcome to all customers.