Hospital bears down on inventory, door to door

by Todd Shields

After completing a count of medical products in the top 60 cost centers, Christopher Baskel learned they held 95% of his hospital's entire inventory.

With that fact in hand, he and other department heads decided to probe further by figuring out an individual department's inventoried value based on price. Pursuing an administrative plan to reduce inventory, the team appraised the hospital's catheter laboratory and tallied $965,500 worth of equipment.

"Now I had good data and I said to myself, 'Wow.' It was one of the truly finer moments," said Baskel, systems director of material management at 500-bed Loyola University Medical Center, Maywood, IL. It has a $160 million budget for purchased services and supplies.

Baskel, physicians and administrators then asked their four major vendors to buy back Loyola's existing cath lab stock, as well as put all future stock on consignment. Two of the vendors agreed, and today the catheter department's inventory is valued at $148,000, or 85% less than a year ago.

"We didn't want to hire outside to audit the departments. So I assigned roles and responsibilities with deadlines for the count sheets. People from finance were present during the counting because it's so important to get accurate, honest data," said Baskel, who is also a board member of the Health Care Resource Management Society's Chicago chapter.

Systemwide survey

Though healthcare facilities frequently buy medical equipment and devices on consignment, analyzing inventory department by department is somewhat unusual, experts said. Experts found Loyola's program intriguing.

Next, Loyola will analyze its radiology department and then other high-value units such as the operating room and clinical laboratories. Eventually, all 60 cost centers will be analyzed.

"There's been a drive the last couple of years for material managers to lower inventories, but I would say it's very unique to focus on individual departments to find inventory-cutting opportunities," said Al Cook, president-elect of the Association for Healthcare Resource and Materials Management, Chicago.

Cook called Loyola's 85% cath lab stock reduction "quite remarkable."

Other authorities explained the door-to-door method's true value is its documentation of hard data, which can be used to convince physicians and other end-customers to reevaluate their merchandise and possibly rid the departments of obsolete gear.

For both hospitals and vendors, maintaining a multidepartmental purchasing review team to oversee a tight and updated inventory featuring the latest in technology is a "win-win situation," said Dee Donatelli, director of corporate accounts for medibuy.com, San Diego. Whereas vendors certainly want to see high-tech products in hospitals, getting physicians engaged in the purchasing process - examining prices, evaluating product utilization, negotiating with vendors - is equally beneficial.

"Identifying your inventory to see what you actually need as opposed to what you have is a huge opportunity to reduce inventory. Still, you don't want to beat yourself coming and going. Certainly, you don't want to have stockouts," Donatelli said.

Market share

For large healthcare facilities with high-volume purchases, negotiating with vendors for consignment contracts is easier to capture than at smaller hospitals. Still, a manufacturer may push for a market share of a department's purchasing interests, explained George Simon, manager of Loyola's heart catheter lab.

Becoming locked into market-share agreements could conflict with a doctor's choice for favored products and, ultimately, a patient's best care.

"That's not the case here, though. Doctors still have a choice to fit their clinical decisions," Simon said.

"In dealing with our vendor, we said no to a guarantee of the market share. They finally relinquished because we are a high-volume lab, and they wanted our business."

Typically, stock is more varied in Loyola's interventional radiology department than other cost centers.

Because of that product variety, several vendors had been named as suppliers. Under the inventory-reduction concept, radiology administrators knew the situation needed trimming. They started with offering bids to 10 companies and, after reviewing their offers, they chose three to renegotiate contracts.

"Rather than buying 30 separate items, we want a package order from these companies. To us, that's good leverage. The purchasing department is still figuring that out with the vendors, but the preliminary indicators are that they are willing to talk about it," said Dr. Robert Henkin, Loyola's chairman of the radiology unit.

HPN

January


Hospital exit poll

Cutting it out

Banking on boomers

Physician, heal thyself