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Copyright © 2008

People, Places, Processes & Products that Influence the Supply Chain

INSIDE THE CURRENT ISSUE

September 2007

CS Questions ● CS Answers

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Questions can be sent to:jakridge@hpnonline.com
called in to Jeannie Akridge at HPN:(941) 927-9345 ext.202
or mailed to: HPN CS Questions, 50 So. Tamiami, Suite.10, Sarasota, FL 34231
Names and hospital identification will be withheld upon request.

Biological indicators needed?
Flash sterilization and containers

by Ray Taurasi

Q I work for a state psychiatric facility in the Northeast. I do the sterilizing of instruments except for our dental clinic. The dentist is here for routine work on patients a half day a week. We do no surgery here other than occasional removal of infected ingrown toenails and occasionally some suturing. Most often, the kits and instruments I sterilize expire before they are ever used, and then I have to resterilize them. The largest kits are our suture kits which contain minimal instruments. Is it really necessary or mandatory that I use biological indicators since most procedures we do are not major invasive procedures. We use a steam chemical indicator strip (class 4) in each peel pack. We have a small steam autoclave. Would that be sufficient or is the biological indicator still necessary? Thanks for your help. I await your reply.

A Sterilization monitoring is a very important part of quality assurance. Procedures involved in the reprocessing and sterilization of patient care equipment, surgical instruments and other medical devices must be developed, implemented and enforced to ensure patient and worker safety. In the development of reprocessing and sterilization procedures and policies it is essential that regulations, standards and guidelines be considered and appropriately integrated into hospital procedures. Regulatory bodies that have significant importance in sterile processing include OSHA, FDA, EPA, state and municipal Departments of Health. Other entities that greatly influence reprocessing and sterilization protocols include: JCAHO, CDC, AORN, APIC, and the CS professional associations IAHCSMM and ASHCSP. Most sterilization professionals accept and follow the (Association for the Advancement of Medical Instrumentation) AAMI guidelines.

Reviewing these documents you will see that biological monitoring is an essential and critical component of sterilization quality assurance. At minimum biological monitoring must be conducted weekly but preferably every day that a sterilizer is used. Internal chemical indicators (class 3, 4 or 5) should be used within each package sterilized and an external indicator (class 1) should be visible on each package. While not considered major surgery, the procedures you described are invasive in that they do indeed break the skin, enter the blood stream and can result in a patient infection or employee exposure to biohazards and bodily fluids. These instruments must be properly decontaminated and sterilized to minimize the potential of cross contamination. Regarding your outdated sets, most hospitals have discontinued the practice of placing an expiration date on sterile packages. The concept of event related sterility maintenance has become the accepted norm. This concept recognizes that sterility maintenance is event related, not time related. A sterile package and its contents will remain sterile until it is contaminated by some sort of adverse event. The selection and use of approved quality packaging materials, and appropriate packaging techniques along with good environmental controls, proper materials handling practices, and inventory management, supports event related sterility maintenance (ERSM). It might be wise for you to decrease your inventory level of your low volume sets. There are lots of resources available to assist you in regards to gaining greater knowledge and to stay abreast of the ever changing dynamics relative to
sterilization guidelines and technology. Most states have sterile processing professional associations that are affiliated with one of the National or International professional entities. For more information I would suggest you visit the website for American Society of Healthcare Central Service Professionals at www.ashcsp.org and the International Association of Healthcare Central Service Materiels Management at www.iahcsmm.org.

Q I am an OR nurse, the CPD director of our hospital recently purchased some containers for use in flash sterilization. He claims that these containers will improve our flash practices by providing protection to the instruments from contamination upon removal from the flash and transit to the OR. These containers require that the lid be left ajar during the sterilization cycle to allow the steam to enter the container. After opening the door at the end of the cycle the lid is pushed shut. My question is how can I be assured that contaminated air doesn’t enter the container when the sterilizer door is opened, before the lid is slid shut?

A First and foremost you want to obtain documentation and instructions for use from the container manufacturer. It is very important to note that many rigid sterilization containers have not been validated or approved for flash sterilization. The documentation you receive should include flash sterilization validation for that specific containment device. This should include the parameters required to achieve sterilization as well as any load or chamber capacity limits such as weight, contents configuration and the like. Never attempt to use a container in a flash cycle that has not been designed for or validated for flash cycles. Do not assume that any containment device is acceptable for use in a flash cycle as long as you leave the lid ajar. There are flash containment devices such as the one you have described that are FDA cleared and do comply with AAMI and AORN flash guidelines and standards. Regarding your concern that contaminated air may enter the sterilizer and the container when the sterilizer door is opened, basic laws of physical science prevent that occurrence. Since both the flash autoclave chamber and the flash-container are exhausting steam when the door is opened this escape of steam outward will continue as long as the temperature inside of the chamber and containment device remain higher than atmospheric temperature. It is important that you slide the lid shut and close the valve prior to removing the container from the sterilizer.

Ray Taurasi is Eastern Regional Director of Clinical Sales and Services for Healthmark Industries.