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People, Places, Processes & Products that Influence the Supply Chain

 
 

INSIDE THE CURRENT ISSUE

March 2008

CS Solutions

 

 

Questions can be sent to:jakridge@hpnonline.com
called in to Jeannie Akridge at HPN:(941) 927-9345 ext.202 or mailed to:
HPN CS Questions, 2477 Stickney Point Road, Suite 315B, Sarasota, FL 34231
Names and hospital identification will be withheld upon request.

Cooling large instrument sets; evaluating sterilization wraps

by Ray Taurasi

Q What is the recommended practice following the sterilization of large surgical instrument sets such as total joint sets. How long should the sets remain in the sterilizer with the door cracked? How long should they remain on the sterilizer rack for additional cooling? How cool do they have to be before being reissued for cases? Can you remove instruments from Sterile Processing while still warm and use immediately in a case? 

A Sterilized items including those wrapped or containerized must be allowed to thoroughly cool prior to distribution or handling. As to how long that will take, it will vary but they should be completely cooled to the touch. It is important to place cooling racks in a controlled, secure and safe environment away from any air/air conditioning vents. Sterile goods should remain on the sterilization cart until cooled. The cooling process actually begins within the sterilizer following the exhaust phase. The door may be slightly opened at the end of the cycle and the sterile goods left inside for a period of time to reduce the potential for condensate formation when moved to a cooler environment.

Factors such as type of sterilizer, pack density, metal mass, device design, packaging material used and temperature and humidity of the ambient environment will impact cooling time. In most cases a minimum of 30 minutes is recommended. Warm sterile goods should never be moved from the sterilizer cart and placed on cooler metal racks or surfaces for cooling. Sterility maintenance dust covers should not be applied until packages are completely cooled. Sealed rigid Sterilization containers are basically impervious and thus touching a warm or hot container may not allow for strike through to inner contents.

In the event that instruments which have been sterilized in a sealed rigid container are needed prior to complete cooling it may be safe and possible to transport the sealed container to the OR for immediate use. If the filtering system does not provide a tortuous path caution will need to be taken to avoid contact with the area of the filter which could present a potential passage way for contaminates in handling and transit. The container should remain in the upright position while transporting to the OR. Since rigid containers vary in design and performance it is essential that you consult and follow the manufacturers’ recommendations in this regard. To prevent burns and personnel injury proper precautions should be followed and insulated gloves should be used when ever handling hot containers.

The practice of cracking the sterilizer door and leaving goods in the sterilizer to cool is not necessarily an essential step and this practice should not be done as a means for extended drying. If packages are wet following the sterilization process they should not be used; such wetness problems are indicative of flaws and/or problems with the sterilization process and/or steam quality and the source of the problem must be identified and resolved. The controversial topic of cracking the sterilizer door for cooling has been addressed in previous issues of HPN, for more information you can refer to the articles listed below online:

• May 2007 Self-study series:
"Cracking the steam sterilizer door: Dispelling the myth": www.hpnonline.com/ce/pdfs/0705cetest.pdf

• June 2007 CS Solutions:
www.hpnonline.com/inside/2007-06/0706-CSsolutions.html

• August 2007 CS Solutions:
"Re-opening the cracked door debate":
www.hpnonline.com/inside/2007-08/0708-CSsolutions.html

• August 2007 Letters to the Editor
"Time to close the cracking door debate":
www.hpnonline.com/inside/2007-08/0708-Letters.html

Q We are considering a change in our disposable wrapping materials. Our purchasing manager has given us samples of products which are manufactured outside of the US by a company I have never heard of. He claims that by switching to the new product we could cut the packaging expense budget in half. How can I be sure this new product is suitable for use in my hospital and that it meets the US standards?

A Before you even consider evaluating any product in your hospital you should obtain and review all the technical data including performance validations and instructions for use from the manufacturer. You will also want to be certain that the packaging material has FDA clearance to market the product for its intended use. The Food and Drug Administration (FDA) classifies sterilization wrap as a Class II Medical Device. Federal register, vol.45, No.205 states that a packaging device (sterile packaging) must allow sterilization of the enclosed materials and also maintain sterility of the enclosed device until used. As part of the FDA 510k application process the manufacturer must provide evidence and validation that the packaging material is capable of complying with Federal register, vol.45, No.205. The validation will include all detail relative to the claim including sterilization processes, parameters and conditions of use. You should request a copy of the FDA 510k.

Once you have received, reviewed and are satisfied with the documentation and have determined that the product is compatible with your sterilization processes and needs you should obtain adequate samples and conduct a thorough product evaluation. Some points to consider in your evaluation include the following:

• allow adequate air removal and sterilant permeation form package contents

• suitable for intended sterilization processes

• ease of use

• conformity to contents

• available in various sizes

• has wicking qualities to facilitate thorough and rapid drying

• provide an adequate barrier to microorganisms or their vehicles

• resist tearing and puncturing

• allow method of sealing that results in complete seal that is tamper evident and provides seal integrity

• allows for ease of sterile presentation

• be free of toxic ingredients and non fast dyes

• be non linting

• user and environmentally friendly

• readily available

• be cost effective.


Ray Taurasi is Eastern Regional Director of Clinical Sales and Services for Healthmark Industries. His healthcare career spans over three decades as an Administrator, Educator, Technologist and Consultant.He is a member of AORN, ASHCSP, AAMI and a past president of IAHCSMM and has served on and contributed to many national committees with a myriad of professional organizations, manufacturers, corporations and prestigious healthcare networks. Taurasi has been a faculty member of numerous colleges teaching in the divisions of business administration and health sciences. In addition to this column he has authored several articles and has been a featured speaker on the international scene.