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Copyright © 2008

People, Places, Processes & Products that Influence the Supply Chain

INSIDE THE CURRENT ISSUE

October 2008

CS Solutions

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Questions can be sent to:jakridge@hpnonline.com
called in to Jeannie Akridge at HPN:(941) 927-9345 ext.202 or mailed to:
HPN CS Questions, 2477 Stickney Point Road, Suite 315B, Sarasota, FL 34231
Names and hospital identification will be withheld upon request.

Instrument organizers; ceiling leaks; basin/utensil sets; replacing gaskets

by Ray Taurasi

Q We recently started to use green foam
instrument organizers; we sterilize them in the trays and dispose of them after each use. Is it acceptable practice to include the organizers inside of our sterilization containers and wrapped instrument sets?

A Disposable instrument organizers come in many different styles and are made of different types and colors of foam, paper and polypropylene. Some are designed for and appropriate for multiple sterilization processes such as, gas and steam while others are limited for use in one method of sterilization such as, gas plasma. You must obtain technical data, sterilization validation documentation and instructions for use from the product manufacturer. This information will guide you in the appropriate use and application of the instrument organizers. The validation data will include documentation of the product’s use and performance in various sterilization methods as well as the appropriateness of use inside of sterilization containers and or wrapped sets. You are responsible to use the product in accordance with the manufacturer’s instructions and technical data. Foam and paper products are designed as single use devices and in such must not be reused.

Q Last spring we had a long period of torrential rain and there were leaks in the ceiling of our sterile storage area. For several days we had absorbent mats and buckets all over the place to capture the drips. We did move all of the sterile goods to their areas of the department to prevent contamination. Once the rain subsided and the walls and ceiling dried all items were moved back to the sterile storage area. There were large brownish water stains on the ceiling and walls and I requested that the ceiling tiles be replaced. The hospital did experience lots of water damage so it took several weeks before Facilities could get to CPD. When they finally did come to repair the damage all that they did was put a fresh coat of paint over the stained ceiling and walls. When I questioned this they said there was no need to replace the tiles. Do you think just repainting over the stains was the appropriate course of action?

A Entrapped moisture within ceiling tiles and walls can create a very dangerous situation. Ceiling and wall materials are absorbent and can retain moisture for prolonged periods. Other building materials found behind the walls and ceiling such as insulation, support beams and the like also retain moisture. Moisture can damage and weaken these materials causing structural damage which could pose a real risk to staff safety if the walls or ceiling should collapse. It is critical that all structures be inspected for damage and that the necessary repairs are made. Further it is essential that the source of the problem that failed and allowed leakage to enter the building be repaired to obviate any reoccurrence during future storms. There could also be very significant microbiological and environmental concerns, as entrapped moisture could cause the formation of molds and fungi which can quickly multiply and spread within structures. These organisms are also spore formers. Generally aspergillus fungi are harmless to healthy individuals but it could be lethal to immune deficient patients. Spores could become airborne and could be circulated throughout the environment via the ventilation system infecting patients who inhale the airborne contaminants. While painting over the stained walls and ceiling tiles may have addressed the aesthetics of the environment it was not the appropriate action to be taken. The damaged tiles, wall board and insulation should have been removed and replaced and the area should have been thoroughly cleaned and decontaminated to prevent the growth and spread of dangerous molds and fungi.

Q Is there a limit to how many basins, metal cups and trays can be included in a sterile utensil set?

A Basin / utensil sets should be carefully assembled to allow for the permeation of the sterilant and contact to all surfaces. Graduated nested basins should differ in diameter by a minimum of one inch and each tier should be separated by an appropriate wicking material to allow the flow and contact of steam to all surfaces and to facilitate thorough drying. Sponge type gauze should not be used as a wicking material in these sets as the gauze material could become confused with the surgical sponges used in surgery that must be counted and accounted for. All basins, cups and other concave utensils in the set should be positioned upward and out in the same direction. As a general rule the set weight should not exceed 7 lbs. Excessive metal mass can result in wet loads, therefore your careful evaluation and assessment of your practice will determine the appropriateness of set size and design as well as the number of basin sets to be sterilized per load.

Q How often do I need to replace the gaskets in my sterilization container?

A There is no one set answer to your question. Your sterilization container manufacturer can provide you with basic guidelines relative to gasket replacement. Most container manufacturers do have a warranty on the life expectancy of gaskets based on normal and appropriate use in accordance with their instructions. It is important that the container gaskets be inspected prior to each use. Gaskets should be present, securely in place and free of any cracks, breaks or cuts. Any defects in a gasket, regardless of age, must be repaired and or replaced.

Ray Taurasi is Eastern Regional Director of Clinical Sales and Services for Healthmark Industries. His healthcare career spans over three decades as an Administrator, Educator, Technologist and Consultant. He is a member of AORN, AHA, SGNA, AAMI and a past president of IAHCSMM and has served on and contributed to many national committees with a myriad of professional organizations, manufacturers, corporations and prestigious healthcare networks. Taurasi has been a faculty member of numerous colleges teaching in the divisions of business administration and health sciences. In addition to this column he has authored several articles and has been a featured speaker on the international scene.