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People, Places, Processes & Products that Influence the Supply Chain

 
 

INSIDE THE CURRENT ISSUE

May 2009

CS Solutions

Questions can be sent to jakridge@hpnonline.com
called in to Jeannie Akridge at HPN:(941) 927-9345 ext.202 or mailed to:
HPN CS Questions, 2477 Stickney Point Road, Suite 315B, Sarasota, FL 34231
Names and hospital identification will be withheld upon request.

Quality performance improvement; count sheets in instrument sets

by Ray Taurasi

Q I need to come up with some ideas for performance improvement in my CSS department. Do you have any ideas? For the past few years, we focused on improving our facilities and have replaced most of our processing equipment including the ultra sonic, purchasing a new steam sterilizer, washer/disinfectors, and Sterrad 100S. We also added a pass through window between the decontamination and prep and pack areas to improve work flow and technique.  All of these things have greatly improved our performance, but as you know, there is always room for improvement. It doesn’t have to be a new machine; it can be something as simple as changing the way we do something. I would appreciate any suggestions you might offer.

A It sounds like you have done a fine job in improving your work area by updating your equipment resources and improving work techniques and work flow. Having a well equipped and state of the art work environment is of course the foundation to providing quality services to your customers. As you know meeting customer needs encompasses many other aspects as well. There is only one sure way to measure your success at meeting customer’s needs and expectations. You must first know what is important to your customers, what are their needs and expectations to begin with? Good customer service requires excellent customer relations and communications. Just as you said "there is always room for improvement"; good customer service isn’t something you do once and are done with. It is like a continuous circle which should never be broken. The healthcare environment is very dynamic – people, technology, procedures and needs are constantly changing and as a service provider we may have to adjust our processes and procedures to meet the ever changing needs of our customers. As service providers we must focus on continuous quality improvement (CQI). This
entails staying well informed of any anticipated and/or planned changes in your customers operations which may require you to modify the manner and scope of the services you provide to them. It is important to stay abreast on how the customer views the quality of the services you are providing to them. The best way to accomplish this is through conducting periodic surveys which are focused on getting feedback on key aspects of services you are providing. Like a report card, the feedback ratings will alert you of areas which may be in need of adjustments and/or improvement. Based on the results of your survey together with your users you can identify process improvement initiatives which can improve your level of service provided and enhance customer satisfaction. While every CPD is unique, some commonly used questions in surveys include the following;

• CPD staff present a professional image

• Communications are timely and accurate

• CPD staff are resourceful, helpful and responsive

• Instrument sets are well organized and complete

• Instruments, equipment and supplies are delivered on time

• Instruments are clean, assembled properly and function properly

• Labeling is clear and accurate

You can develop survey questions relative to your specific operations or aspects of particular services you render and would like to evaluate. For each question customers will indicate a response or score such as satisfactory or unsatisfactory or a number range rating on a scale of 1 - 5 with 5 indicating the highest level of satisfaction or excellence.  Based on the survey results you can identify areas for improvement, establish priorities and an action plan to attain process improvement initiatives.

Q I know that AAMI standards state that count sheets are not supposed to be placed inside of instrument sets, but I am having a difficult time coming up with a suitable alternative. We tried securing the folded sheets to the container handles but found that the sheets often became torn and very difficult to read. Often sets were missing the count sheet by the time they reached the OR. While we all still prefer placing the count sheet inside of the sets we are eager to comply with the standard. Would it be acceptable to place the count sheet in a peel pouch and secure it, with autoclave tape to the outside of the instrument set?

A AAMI recommendations do not address the issue of count sheet placement within instrument sets. Thus AAMI guidelines do not recommend against the practice. The 2008 AORN recommendations did advise against the placement of count sheets inside of instrument sets based on the unsubstantiated potential that printer inks used on the count sheets might be toxic and could be transferred on to the instruments posing a threat to patient safety. However since that time AORN has conducted a very detailed study and research project on the potential cytotoxology of toner inks, the transference of the ink on to instruments during steam sterilization and the inherent risk factor. The results of this study appeared in the March AORN Journal vol 89, NO3 page 521.

In summary the results of the study revealed that placing count sheets and printed labels inside of instrument sets during steam sterilization did not appear to generate any significant cytotoxicity and thus did not pose any immediate health concern. However there was no guarantee the practice is safe. The study did demonstrate that ink can be transferred to instruments when placed in direct contact with count sheets. The study did utilize grossly exaggerated printed count sheets consisting of heavy ink (entirely blackened page). The ink-stained instruments, while non-toxic, were very difficult to clean. AORN guidelines now recommend placing a count sheet in a medical grade all paper pouch inside the instrument set to prevent transfer of ink to the devices. AORN Center for Nursing Practice recommends only validated  products be used and states the practice of placing count sheets into sets needs to be an individual decision for each healthcare organization. There are medical grade paper bags validated for sterilization which are readily available and would allow you to comply with the latest AORN research findings and guidelines.

Ray Taurasi is Eastern Regional Director of Clinical Sales and Services for Healthmark Industries. His healthcare career spans over three decades as an Administrator, Educator, Technologist and Consultant. He is a member of AORN, AHA, SGNA, AAMI and a past president of IAHCSMM and has served on and contributed to many national committees with a myriad of professional organizations, manufacturers, corporations and prestigious healthcare networks. Taurasi has been a faculty member of numerous colleges teaching in the divisions of business administration and health sciences. In addition to this column he has authored several articles and has been a featured speaker on the international scene.