Value in analysis
Bravo’s team not only infused its IT capabilities but also added
muscle to its value analysis process last year.
To improve purchasing, contracting, distribution and inventory
management, CRMM developed stronger business partnerships with internal
and external clients, including clinicians and consultants through
multidisciplinary value analysis teams.
To date, value analysis spans four teams that cover products,
technology and services. A steering committee oversees the other three
that focus on nursing, surgery and lab. "Everyone at the table has a
voice in the process and there is a common goal," Bravo noted.
"Ownership of the process and the actual end results belong to the
group, hence there is a vested interest for a great end result." They
may launch two more in the future to focus on radiology and new
technology.
"Prior to 2009, this structure did not exist and there was no support
or buy-in to the value analysis program," he said. "The value analysis
team was not productive and did not produce results. By bringing a
strong value analysis leader on board, Broward Health was able to
successfully drive the overall program and gain the support of senior
administration, physicians, department managers, clinicians and other
personnel as necessary. Members of teams were changed, processes were
updated, goals were set by the teams and effective organizational
communication were the first steps in turning the value analysis program
into a successful respected function of the supply chain."
A procurement steering committee oversees and evaluates capital
acquisitions, which Broward Health defines as being valued at $50,000
and above.
Last year, the value analysis program generated more than $2.7
million in annual savings with another $1.2 million pending.
Bravo convinced and recruited doctors and other clinicians to
participate merely by promoting what value analysis was and how it could
improve the supply chain, presenting good data at administrative
meetings to show areas of opportunity. "It was not difficult to recruit
clinicians," he acknowledged. "They all really wanted to help. The
clinicians just did not have the chance [in the past]."
Bravo extolled the value of supply chain leadership, too, something
the CRMM team strove to attain and earned to the extent that they have
been labeled the organization’s "Purchasing University" by Broward
Health.
"We are actually teaching others what we do," Bravo said. "We take
pride that many hospitals call and visit us to see how we are doing
things here at Broward Health. My goal has always been to teach others
the success we have made here and see if others can be successful as
well."
Bread and butter
Broward’s CRMM team may have invested considerable efforts and
funding in technology and value analysis but they also overhauled the
fundamentals – contracting, purchasing, distribution and inventory
management – that comprise the supply chain’s framework.
Their efforts so far have generated $7 million in cost reductions,
including value analysis-driven efforts; physician preference item
contracts for orthopedic, cardiac rhythm management, interventional
cardiology and spine products; and the remainder in special initiatives,
such as freight management. It also changed GPOs to MedAssets three
years ago.
Bravo started with a dedicated sourcing team that monitors, manages
and maintains its contract portfolio for clinical and non-clinical
products and equipment, reviewing pricing and ordering accuracy.
"Once items are placed on contract, these items are then subject to
continual fiscal review to obtain the highest level of cost savings,"
Bravo noted. "This should provide a sense of assurance that once the
client chooses to order an item, the unit of measure, the cost and
description is accurate, ensuring the order will be expeditiously
placed. This assurance will also assist those maintaining their
departmental budgets to ensure accuracy of orders and final invoicing."
CRMM’s sourcing team uses ECRI Institute for financial and
qualitative comparisons for clinical products on a local and national
basis to benchmark performance.
For distribution, Broward works with Medline Industries Inc., which
delivers products on a just-in-time basis. CRMM plans to go "completely
stockless" sometime in the future, Bravo told HPN, to help
decrease costs and increase inventory turns.
One key CRMM internal distribution win involved blood and specimen
test results. Broward requires all specimen samples to be transported to
a central repository for testing so a courier service was needed. When
Broward received numerous complaints about the vendor, including no
shows, lost specimens, lateness, poor communication, ineffective route
scheduling, lack of training and certification of drivers and massive
billing issues, it turned to CRMM to intervene and take control of the
process.
After consulting with lab managers, risk management, contracts and
physicians, CRMM developed a blueprint to handle the service, enabling
the clinicians to focus on patient care, according to Bravo. The results
so far? "With the appropriate management, governance and oversight,
service satisfaction and compliance are at a 98 percent," he chimed.
"This is a victory for patients and an important element in achieving
high levels of patient satisfaction."
When CRMM debuted as a Broward Health department under Bravo they
started to work on product and equipment evaluation, selection, pricing
and outcomes but also noticed something crucial was missing – a freight
management strategy.
"Not only did a freight management program not exist, there were no
tools in place to effectively identify the annual freight spend, vendors
were capitalizing on excessive freight charges, accountability measures
and audit processes were the missing link and freight budgets were out
of control," he said. "With the understanding that freight charges forms
a huge revenue generating scheme for many suppliers and manufacturers,
materials management wasted no time in putting controls in place to
manage freight cost, while reaffirming our commitment to hold our vendor
partners accountable to our guidelines relating to freight."
CRMM reached out to a third-party freight management firm, FDSI, to
manage the process, including determining the best shipping and
transportation modes, tracking freight charges and transactions by
vendor, carrier, service level, weight, origin and destination. CRMM
shares audit process data with Accounts Payable and Accounting Services
to ensure product invoice and freight payment accuracy. So far, CRMM is
generating 80 percent vendor compliance for inbound shipments and 99
percent employee compliance for outbound shipments, according to Bravo.
To date, CRMM has reduced its freight expense by approximately $180,000,
he added.
CRMM also tackled what Bravo called a "systemic problem" in vendor
access.
"One of the biggest challenges healthcare organizations face is their
inability to control the flow of products outside of the procurement
process," he noted. "While many may see this as a failure of the
procurement process, the focus needs to be on vendors that have free
access to display and promote their products to our physicians,
clinicians and other key personnel without following established
procurement guidelines."
Without proper evaluation, demands for new products outpace the use
of existing products, transferring control to the vendors.
No longer. CRMM tapped the IT and contract administration departments
to develop an in-house vendor registration system to streamline
communications with the nearly 3,000 vendors conducting business with
Broward Health. CRMM also installed REPtrax kiosks at facility entrances
that require vendors to sign in before entering the building,
eliminating "free access without authorization and reducing the peddling
of products outside of the procurement process," Bravo stated. Properly
credentialed vendor representatives sport badges that grant them access
to patient care areas.
The vendor credentialing system also reinforces mandatory adherence
to Broward Health procurement policies, according to Bravo. "Vendors are
now informed that any product introduced to BH faculties without prior
authorization by corporate materials will be considered a gift to the
organization," he said. "This has been an effective method so far and
vendors are adhering to the policy requirements." To date, the system
has certified more than 4,600 vendor reps from more than 2,200
companies.
Safety matters
Because healthcare organizations have a "fiduciary responsibility" to
the public, and particularly to patients, they must effectively manage
product recalls, according to Bravo. That requires clearly defined
standard procedures and expectations to monitor product lifecycles.
Before Bravo’s revamped CRMM team took charge, "the recall process
was very limited in scope and largely ineffective," he said. "No
effective process was in place for managing FDA-mandated recalls, high
risk levels or waste from expired products," he added.
Consequently, CRMM established an automated process with ECRI
Institute to facilitate communication, share intelligence, foster
accountability, and manage specific audit trails for all internal
notifications, strict reporting guidelines and timely removal of all
affected products from supply areas.
In addition, CRMM set specific inventory management standards for
supply lifecycle management. The policy, which contains specific
inventory reporting matrices, mandates monthly reporting requirements
for all products that have a shelf life, according to Bravo. These
reports help CRMM measure the effectiveness of inventory management,
safety standards, financial impact and the overall effectiveness of the
supply chain process. All clinicians and physicians support this
process, Bravo assured.
Rescue heroes
When Hurricane Wilma slammed into Florida in mid-October 2005, the
violent Category 5 storm tested Broward Health’s supply chain disaster
preparedness plans as well as Bravo’s mettle in that he was relatively
new to the organization.
Hailing from New York where he spent the bulk of his career, Bravo
was ready. And so was the CRMM team in making sure critical supplies for
every patient care area were available when any disaster struck.
As part of Broward Health’s strategic emergency/disaster supply
distribution process, CRMM worked with the Emergency Preparedness
department and its JIT distributor to maintain and stage 96 hours worth
of disaster supplies that can be deployed within a very short window if
necessary, according to Bravo. To prevent product expiration, the
distributor rotates the stock into Broward Health’s inventory.
When an earthquake rocked Haiti, CRMM launched into relief mode to
aid the Haitians. It started with "a simple phone call that materialized
into a massive outreach effort," Bravo indicated. "This effort grew into
many phases that included regular conference calls that were sometimes
conducted at midnight, collaboration with vendor partners, hospital
executives, clinicians, physicians, relief agencies and many other
groups that were willing to assist.
"I remember being out sick that day and as I was watching the news I
felt we needed to do something," Bravo recalled. He scheduled a
conference call with all of CRMM’s supply chain leaders and the
executive staff, including the CEO. "We all agreed to make something
happen so we started to blitz every vendor, asking to help and we also
looked at our own supplies to see what we could donate," he continued.
"We had some old equipment that was out of commission and got a rental
company to give us the parts. [Broward Health’s] Biomed department
repaired the equipment and we shipped it via Partners In Health."
Bravo personally secured CEO approval to travel to Haiti via Partners
In Health Haiti to assess some of the logistical hurdles that were
affecting the flow of critical supplies and equipment from the airport
to supply staging areas, as well as distribution from the supply staging
areas to makeshift treatment facilities within Port-au-Prince.
In the end, CRMM secured approximately 161 pallets of medical
supplies and multiple pieces of medical equipment, including anesthesia
machines, physiological monitors and pulse oximeters for physicians and
clinicians saving lives on the ground in Haiti. Bravo specifically
credited Medline, Broward Health’s JIT distributor, for stepping up to
the plate.
"We all have a duty and we must help all those in need," Bravo
explained. "This is the reason why I got involved in healthcare."
The CRMM team dedicated much of its off-hours time to aiding Haiti
without sacrificing service to its internal customers, according to
Bravo.
"The [CRMM] staff was privileged to be a part of the relief efforts
while demonstrating the impact of supply chain in the patient care
world," he said. "The value and expertise that supply chain brings to
the table was immeasurable and the fact that we were able to get the
essential items and equipment to physicians and clinicians in the field
was an honor."